Operating reliability, backed by single-source capabilities for electric motors and generators, rotating equipment, and power distribution.
Our engineers, with decades of experience in harsh-duty applications, excel at root cause analysis when the equipment fails. Collaborating closely with repair and field service technicians, we utilize advanced diagnostics and analytics to engineer robust, fleet-level solutions.
Our comprehensive engineering services include application consulting, testing, RCFA, engineered solutions, rewind technologies, design, reverse engineering, remanufacturing, and customer training, ensuring reliability and minimizing unplanned downtime for critical operations.
Application consulting for reliability and asset optimization
The IPS Engineering Council has the credentials and industry-specific experience you want to see. We have application and design engineers from all the major OEMs on staff, to identify complex design problems.
Together, we have over 1,000 years of experience with electric motors and generators, rotating equipment, and power distribution. We provide root cause failure analysis with testing and engineering for the application.
Comprehensive testing to validate recommendations
IPS tests all of your critical infrastructure — electric motors and generators, gearboxes, pumps, fans, blowers, and compressors. Our repair and field service technicians run a full battery of IEEE electrical tests, including partial discharge and lifecycle assessment.
We also provide thermography, ultrasonic testing, and vibration analysis. Our advanced diagnostics help establish repair or corrective actions to resolve our customers’ toughest challenges.
These expert RCFA investigations identify failure modes and associated causes, along with necessary repair and ongoing maintenance requirements.
IPS performs various power system analyses. These include load capability, short circuit, protective device coordination, and arc flash studies. We also provide documentation updates.
Engineered solutions for more reliability and efficiency
Our customer success formula includes technical training on electric motors and generators, rotating equipment, and power distribution. We cover routine maintenance and what to do when equipment fails or has an event.
We created IPSU as our online training resource for North America. It includes the most comprehensive collection of training materials, covering every type of motor and application in existence.
IPS conducts electrical and safety training at our training center in Dallas, TX. We’re an NCCER-Accredited Training Sponsor for continuing education credits, with training at satellite locations and via teleconferencing. We can also provide training at your locations.
The IPS Engineering Council has the credentials and industry-specific experience you want to see. We have application and design engineers from all the major OEMs on staff, to identify complex design problems.
Together, we have over 1,000 years of experience with electric motors and generators, rotating equipment, and power distribution. We provide root cause failure analysis with testing and engineering for the application.
Reporting for a deeper understanding of your equipment
IPS provides detailed, rigorous reporting on your critical infrastructure. We review and approve all project documentation, including “as received” and “as shipped” test results.
We also offer IPS Tracker, which eliminates paper reporting. Our engineers and technicians upload their work and images in real time for distribution and review anytime, anywhere.
Premium engineered insulation systems
IPS offers the industry’s best warranties on engineered insulation systems for a simple reason. These rewinds power over 50,000 medium- and high-voltage motors, in harsh industrial applications, without failure.
We also offer the IPS Nuclear EQ Motor Insulation System. This medium-voltage Class N and high-voltage rewind is a full class better than competitive technologies — with a 60-year service life. Our WindGuard™ Class H wind turbine generator rewind and HydroCoil™ premium B-stage hard coils are industry-leading solutions with unmatched performance and reliability.
Design and reverse engineering
We reverse engineer and remanufacture equipment and legacy systems no longer supported by the OEM. This includes electric motors and generators, rotating equipment, transformers, and switchgear.
IPS also offers CNC parts manufacturing, for complete control of quality and lead times. We reverse engineer when necessary, with state-of-the-art digital measurement equipment, bore gages, and hardness testing.
Remanufacturing to OEM spec or better
All drop-in motors are not created equal. Before we recommend replacement, we review failed motor applications to assess motor loading and operating conditions.
When you need a replacement motor, we can either source it from the OEM or remanufacture to OEM spec or better. We custom-engineer solutions when nothing is commercially available.
Over time, we can help you define baselines, identify trends, and shape maintenance strategies for increased efficiency and reliability of your equipment.
Customer training to develop SMEs
Our customer success formula includes technical training on electric motors and generators, rotating equipment, and power distribution. We cover routine maintenance and what to do when equipment fails or has an event.
We created IPSU as our online training resource for North America. It includes the most comprehensive collection of training materials, covering every type of motor and application in existence.
IPS conducts electrical and safety training at our training center in Dallas, TX. We’re an NCCER-Accredited Training Sponsor for continuing education credits, with training at satellite locations and via teleconferencing.
We can also provide training at your locations.
CIM Connect: Discover the Synergy of IPS Electro-Mechanical Solutions
Delivering Single-Source Electromechanical and Power Management Solutions to Mining Customers Across North America.
Unveiling the Hidden Culprits: Navigating Vibration Issues and Power Quality in Motor Maintenance
When it comes to motor repairs, excessive vibration frequently drives customers to seek solutions. The immediate focus is typically on mechanical problems like imbalance, misalignment, bearing issues, or failing couplings.
Strategic Acquisition: IPS Welcomes ABB Industrial Services Assets
Adding Electric Motor, Generator, Mechanical, Switchgear & Circuit Breaker Service Centers to IPS’s Growing North American Network. Integrated Power Services (IPS), a leader in the servicing, engineering, and remanufacturing of electrical, mechanical, and power management systems, has finalized the acquisition of ABB’s Industrial Services business.
Arc Flash Analysis: Reduce Risk and Ensure Safety
Arc flash incidents are one of the most common causes of fatalities, power interruptions, and equipment damage when working with electrical equipment.
