Complete in-shop electric motor & generator repair
IPS offers complete in-shop service, repair, rewinds, and remanufacturing for industrial AC & DC electric motors and generators. We handle assets weighing up to 145 tons and rated to 15 kV, including AC induction and synchronous motors, AC generators (hydro, wind, steam), DC motors, and specialty motors like vertical, hermetic, nuclear, explosion-proof, and servo, with HP ratings from fractional to over 80,000.
Large & extra-large AC & DC motor service and repair
The IPS North American network has multiple high-voltage service centers specializing in large and extra-large industrial AC & DC motors. We have over 1.6 million square feet of repair space, with 145-ton lift capacity, and VPI tanks coast to coast. We also have the industry’s largest VPI tanks, measuring 14 feet.
We test, repair, rewind, remanufacture, and reverse engineer large and extra-large electric motors and generators. Our comprehensive testing includes non-destructive testing, such as infrared thermography, and comprehensive electrical testing. These include:
- No-load testing up to 37,500 HP
- Load testing up to 4,500 HP
- Run testing to 15,000 VAC & 1,000 VDC
- Core loss testing — 500 kVA up to 30,000 HP
- Insulation resistance
- Partial discharge
Mechanical testing for electric motors & generators
IPS offers in-shop testing services, including modal analysis, concentricity testing, hardness testing, vibration analysis, and balancing. We also provide dynamic balancing for loads exceeding 100,000 lbs through third-party vendors.
Premium VPI and B-stage hard coil rewinds
IPS offers proven solutions to mitigate electrical, thermal, mechanical, and environmental stress on stator windings. Our global VPI and B-stage hard coil rewinds come with industry-leading warranties.
Custom motors and uprating
We engineer for the application. IPS manufactures custom motors and can uprate legacy motors for more power or efficiency.
Our modification capabilities include:
- Frequency conversion
- Speed change rewinding
- Conversion to inverter-duty
- Voltage changes
Large power generator service and repair
We specialize in large power generators for wind, hydro, steam, diesel, natural gas, and biogas turbines. IPS technicians know high-speed two-pole generators and multi-pole slow-speed generators.
Our in-shop generator repair specialists provide:
- Stator repair and rewinds (partial and complete)
- Partial bar replacement
- Core restacking
- Stator re-wedging
- End turn repairs
- Bar abrasion repairs
IPS works on exciter repair and overhaul for consistent voltage generation. We also handle high-voltage bushing change-outs, partial discharge capacitor installation, and air/hydrogen-cooled flux probe installation.
Dedicated small motor repair
IPS runs dedicated small motor repair shops at service centers coast to coast. Our small motor repair specialists focus on low-voltage units up to 690 VAC:
- NEMA motors
- IEC motors
- Arbor motors
- Gear motors
- Servo motors
- Spindle motors
- Low-voltage DC motors
- Small, definite-purpose, non-stock motors
These small motor repairs cost less than the purchase of a new motor and include an IPS warranty.
The IPS North American network has multiple high-voltage service centers specializing in large and extra-large industrial AC & DC motors. We have over 1.6 million square feet of repair space, with 145-ton lift capacity, and VPI tanks coast to coast. We also have the industry’s largest VPI tanks, measuring 14 feet.
We test, repair, rewind, remanufacture, and reverse engineer large and extra-large electric motors and generators. Our comprehensive testing includes non-destructive testing, such as infrared thermography, and comprehensive electrical testing. These include:
- No-load testing up to 37,500 HP
- Load testing up to 4,500 HP
- Run testing to 15,000 VAC & 1,000 VDC
- Core loss testing — 500 kVA up to 30,000 HP
- Insulation resistance
- Partial discharge
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